1.Specifications
1. Nominal force KN 300
2. Workpiece size mm 1250×2500
3．Max workpiece weight Kg 156
4. Max workpiece thickness mm 6.35
5. Max punch diameter mm Ф88.9
6. Number of stations 30
7．Working accuracy mm ±0.1
8．Max. hit speed HPM 600
9．Workpiece traveling speed m/min 106
10．Turret speed r/min 30
11．Frame construction O-shape frame structure
12．Throat depth mm 1275
13．Number of control axis 4 axes (X,Y,T,C)
14．Max rotary station punching diameter mm Ф88.9
15．Repeatability mm 0.02
16．Lubrication device Available
17．Number of clamp 2
18．Clamp type Pneumatic type
19．Heat treatment of the frame Annealing
20．Tool type Long guide sleeve type (AMADA)
21．Turret construction Thick turret
22．Power capacity KW 25
23．Air pressure Mpa 0.55
24．Machine dimension (L*W*H) mm 5100*2700*2100
2.Machine Feature
1.Advanced and reliable hydraulic drive system can select stroke automatically corresponding to different thickness of metal sheet and is convenient to realize special process of louver,blanking,etc. The punch is equipped with auto hydraulic overload protection device,and guarantees consistent pressing force for quality products.
2.The punch is of FANUC 0iP control system.
3.Index stations are of worm wheel structure with max. punching diameter of Ф88.9.
4.Dual turret is of long insert structure ensuring coaxiality of the punch and die,which gives long life to the tool and turret.
5.Imported pneumatic and hydraulic components guarantee reliability of the machine.
6.Imported ballscrews with long travel,and linear guideways ensure transmission precision.
7.The worktable with hard brush and steel ball reduces noise and shock of the machine,and protects surface of the work piece.
8.The machine is straight-side frame,which is annealed for eliminating inner stress.
9.The clamps with auto protection function,in the protective zone,only excise movement without punching action for continuous operation.
10．Centralized lubrication device provides lubricant oil to the desired points to reduce friction of pairing elements for long machine life.
11．Tool station layout consists of A、B、C、D,which is convenient for the customer and save the tool cost.
12．Common requirement is for site foundation preparation and machine installation is simple.
3．Main Imported Components List
|
No.
|
Description
|
Specification
|
Quantity
|
Manufacturer
|
|
1
|
CNC control
|
FANUC OI PC
|
1set
|
Japanese FANUC
|
|
2
|
Servo motor
|
|
1set
|
Japanese FANUC
|
|
3
|
H+L card
|
HS3
|
1
|
German HYDRAULIC
|
|
4
|
Power switch
|
VCF-3
|
1
|
Schneider
|
|
5
|
USP
|
6EP1436-3BA00
|
1
|
German SIEMENS
|
|
6
|
Emergency stop
|
XB2BS542C
|
1
|
Schneider
|
|
7
|
Flat button
|
XB2BA31C
|
4
|
Schneider
|
|
8
|
Flat button
|
XB2BA11C
|
2
|
Schneider
|
|
9
|
Select switch
|
XB2BG21C
|
1
|
Schneider
|
|
10
|
Select switch
|
XB2BD33C
|
1
|
Schneider
|
|
11
|
Proximity switch
|
Bi2-EG08-AP6X
|
1
|
TURCK
|
|
12
|
Proximity switch
|
Bi2-M12-RP6X
|
2
|
TURCK
|
|
13
|
Feeler
|
ZB2BE102C
|
1
|
For emergency stop，Schneider
|
|
14
|
16-core shielded cable
|
16×0.25
|
30m
|
Germany
|
|
15
|
Hydraulic system
|
HKL/30T
|
1
|
German H+L
|
|
16
|
Hydraulic connector
|
A16-RS
|
1
|
German EMB
|
|
|
|
A12-RS
|
1
|
German EMB
|
|
|
|
A8-RL/WD
|
2
|
German EMB
|
|
17
|
Ballscrew
|
R40-25B1-PFDW-1588-1750-0.012
|
1
|
HIWIN
|
|
|
|
R40-25B1-PFDW-1588-1750-0.012
|
1
|
HIWIN
|
|
18
|
Linear guideway
|
HGW25CA2R2260ZAPⅠ
|
2
|
HIWIN
|
|
|
|
LGW35CA2R2120ZAPⅡ
|
2
|
HIWIN
|
|
19
|
Coupling
|
ROTEX GS 24/28 98SHA-GS 2.0-φ19×30 2.0-φ20×30
|
1
|
German KTR
|
|
|
|
ROTEX GS 14 98SHA-GS1.0-φ10×11 2.0-φ14×11
|
2
|
German KTR
|
|
|
|
ROTEX GS 14 98SHA-GS1.0-φ14×11 1.0-φ14×11
|
2
|
German KTR
|
|
|
|
ROTEX GS 14 98SHA-GS1.0-φ14×11 1.0-φ14×11
|
4
|
German KTR
|
|
|
|
ROTEX GS28/38 98SHA-GS2.5-φ38×35/2.5-φ35×35
|
1
|
German KTR
|
|
20
|
Bearing(ballscrew)
|
7205B/DB
|
8
|
Japanese NSK
|
|
21
|
Bearing (turret)
|
33220、33117
|
4
|
French TIM
|
|
22
|
Bearing (index station)
|
71902C
|
16
|
Japanese NSK
|
|
23
|
Oil seal
|
10×17×3
|
4
|
SOG
|
|
24
|
|
15×21×3
|
4
|
SOG
|
|
|
|
20×26×4
|
4
|
SOG
|
|
|
|
30×40×4
|
11
|
SOG
|
|
|
|
35×45×4
|
9
|
SOG
|
|
|
|
38×48×4
|
2
|
SOG
|
|
25
|
Pneumatic cylinder
|
KCDQ2B80-30D-A93L
|
2
|
Korean ARK
|
|
|
|
KMDBF50-50-A54K
|
2
|
Korean ARK
|
|
|
|
CDQ2KB32-30D-73L
|
2
|
Japanese SMC
|
|
|
|
KCDQ2B25-40DM-A73K
|
2
|
Korean ARK
|
|
26
|
Restrictor
|
AS1201F-M5-06
|
4
|
Japanese SMC
|
|
|
|
AS3201F-02-06S
|
2
|
Japanese SMC
|
|
|
|
AS2201F-03-06S
|
2
|
Japaness SMC
|
|
27
|
Connector
|
PC0602
|
2
|
Korean SANG-A
|
|
|
|
PC06M5
|
2
|
Korean SANG-A
|
|
|
|
PC1002
|
1
|
Korean SANG-A
|
|
|
|
PL1003
|
2
|
Korean SANG-A
|
|
|
|
PUT06
|
7
|
Korean SANG-A
|
|
|
|
KQL0603S
|
2
|
Japanese SMC
|
|
28
|
Floating connector
|
JB80-16-200
|
2
|
Japanese SMC
|
|
29
|
Tri-piece
|
AC30A-03D
|
1
|
Japanese SMC
|
|
30
|
Air pressure meter
|
GP46-10-01L5
|
1
|
Japanese SMC
|
|
31
|
Bus board
|
SS5Y5-41-05-C6
|
1
|
Japanese SMC
|
|
32
|
Solenoid valve
|
SY5140-5D
|
5
|
Japanese SMC
|
|
33
|
Silencer
|
AN203-02
|
4
|
Japanese SMC
|
|
34
|
Multi-clamp
|
TM-06
|
6
|
Japanese SMC
|
|
|
|
TM-10
|
1
|
Japanese SMC
|
|
35
|
Plug
|
KQ2P-06
|
1
|
Japanese SMC
|
4.FAUNC OiP Control System
1.System configuration
a)Step punch function,graphic function,applicable program and data of CNC memory and definition 0.1μm.
b)Simple international G code for operation.
c)Standard RS232 interface with the PC.
d)Advanced AC servo system and servo motor modular design for easy maintenance.
e)Outstanding MMC dialogue function between the machine and operator.
f)Color TFT 10.4″display.
g)Programming on line and background programming.
h)Distance diagnosis function.
2. System functions
a.Linear axis: X-axis,Y-axis; Rotary axis: T-axis,C-axis.
h)Self-diagnosis function.
i)International G code programming.
j)Soft limit protection function and repositioning function.
k)Pitch compensation function and reverse gap compensation function.
l)Different operation modes such as Auto,Manual,Semi-auto,etc.
m)Clamp protection function.
n)Parameter programming function and subroutine recall function.
o)Quick positioning function.
p)Various M function and other supporting function.
q)Absolute,incremental programming; conditional and non-conditional skip function.
r)Warning indication for overload,overflowing,over-travel and various mechanical and electronic faults.
s)The control system is special for CNC turret punch.
5. Supply Range
1.One set of CNC turret punch (include 24 pair of Chinese standard tools).
2.Accessories with the machine:
|
1
|
Foundation iron block
|
240×240
|
6
|
|
2
|
Adjusting bolts
|
M42×2
|
6 pairs
|
|
3
|
Foot pedal
|
YDTF-11
|
1
|
3.Tools for machine installation and maintenance
|
1
|
Phillips screwdriver
|
|
1
|
|
2
|
In-line screwdriver
|
|
1
|
|
3
|
Socket hexagon spanner
|
1.5-14
|
1 set
|
|
4
|
Open spanner
|
5.5-24
|
1 set
|
|
5
|
Adjustable wrench
|
12″
|
1
|
4.Spare parts with the machine:
|
1
|
Steel ball/Brush
|
100 each
|
|
2
|
Toothed plate of clamp
|
1 pair
|
5.Documents with the machine:
|
1
|
Packing list
|
1
|
|
|
2
|
Quality certificate
|
1
|
|
|
3
|
Instruction manual (mechanical)
|
1
|
|
|
4
|
Instruction manual (electrical)
|
1
|
|
|
5
|
Foundation drawing
|
1 set
|
Delivered to the user upon the contract takes into effect.
|
|
6
|
Electrical diagrams
|
1 set
|
|
|
7
|
System documents
|
1 set
|
|
|
8
|
Parameters disk
|
1
|
|
|
9
|
Auto programming software
|
1
|
|
6.32- Station Layout
|
Station type
|
Dimension range
|
Quantity
|
|
A
|
ф3 – ф12.7
|
10
|
|
B
|
ф12.7 – ф31.75
|
14
|
|
C
|
ф31.75 – ф50.8
|
2
|
|
D
|
ф50.8 – ф88.9 （index station）
|
2
|
|
D
|
ф50.8 – ф88.9
|
2
|
7. Environment Conditions for the Machine
1.Power: 380V ± 10%,50HZ
2.Temperature: 5 - 40℃ (for machine operation)
3.Relative Humidity: 20 – 80%RH
4.Keep this machine away from a strong shock source and electromagnetic source.
5.Free from harmful and corrosive gas and dust.
Guarantee Installation and Training Service:
1.Our guarantee time is 5 years from B/L date. If any component is damaged during guarantee time,we can send the component to the customer by DHL,TNT freely.
2.Our factory can send our engineer to the customer’s factory install,commission and training freely. The customer provide the double trip tickets,food and accommodation for our engineer. The customer also can send the engineer to our factory to learn the operation and maintains freely.
3.Our factory provide the service for the customer forever,if the customer need operation help,can contact us by Skype,Email ,Telephone,Whatsapp and Wechat at any time,we provide 24 hours on-line service.
